Note: The job is a remote job and is open to candidates in USA. Katalyst CRO is seeking an experienced Manufacturing & Industrial Engineer to optimize manufacturing operations. The ideal candidate will have expertise in factory layout planning, production process improvement, and lean manufacturing initiatives to enhance operational efficiency.
Responsibilities
- Design and optimize factory layouts and space utilization to improve workflow and manufacturing efficiency
- Develop and manage production planning and scheduling to meet operational and business objectives
- Conduct time studies using MODAPTS and MOST methodologies for greenfield assembly lines and process optimization
- Perform line balancing and Yamazumi analysis to improve productivity and eliminate bottlenecks
- Create and maintain Value Stream Maps (VSM) to identify waste and drive continuous improvement initiatives
- Analyze manufacturing processes and implement Lean Manufacturing and Six Sigma methodologies to improve operational efficiency
- Develop capacity planning models and perform productivity analysis to support production requirements
- Prepare and maintain SOPs, work instructions, and standardized manufacturing documentation
- Lead tooling, fixture, workstation, and assembly equipment development initiatives to improve manufacturing performance
- Support New Product Introduction (NPI) activities by developing efficient manufacturing processes and production readiness plans
- Conduct PFMEA, develop Control Plans, perform Root Cause Analysis (RCA), and implement CAPA activities for process improvements
- Lead warehouse optimization initiatives to improve material flow and inventory management
- Apply industrial ergonomics principles to improve workstation design and operator safety
- Monitor and analyze production KPIs to identify improvement opportunities and support operational excellence
- Collaborate with Manufacturing, Quality, Supply Chain, Engineering, and Operations teams to implement continuous improvement initiatives
- Support manufacturing automation and smart manufacturing initiatives to enhance production efficiency
Skills
- Bachelor's degree in industrial engineering, Manufacturing Engineering, Mechanical Engineering, or a related engineering discipline
- 8+ years of experience in Manufacturing Engineering, Industrial Engineering, or a related manufacturing environment
- Strong experience in factory layout planning and space utilization optimization
- Hands-on experience with production planning, scheduling, and capacity planning
- Expertise in Lean Manufacturing, Six Sigma, and continuous improvement methodologies
- Experience conducting time studies using MODAPTS and/or MOST techniques
- Strong knowledge of line balancing, Yamazumi analysis, and Value Stream Mapping (VSM)
- Experience with AutoCAD, Factory CAD, or similar layout design software
- Experience developing SOPs, work instructions, and manufacturing documentation
- Strong understanding of PFMEA, Control Plans, Root Cause Analysis (RCA), and CAPA methodologies
- Experience supporting New Product Introduction (NPI) and production ramp-up activities
- Experience leading tooling, fixture, workstation, and assembly equipment development projects
- Knowledge of warehouse optimization, material flow, and industrial ergonomics
- Ability to analyze production KPIs and implement productivity improvement initiatives
- Experience working in low-volume, high-mix manufacturing environments
- Strong analytical, problem-solving, communication, and cross-functional collaboration skills
- Exposure to automation, smart manufacturing systems, and Industry 4.0 technologies is preferred
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